• Plasma sterilization has been developed as an alternative sterilization method due to its chemical activity, operation at low temperature and atmospheric pressure, low power consumption, low cost and safety. We have studied a mechanism of chemical species generation and transport in a plasma flow and, the sterilization efficacy and mechanism for several plasma sources at atmospheric pressure, such as a microwave plasma flow, a dielectric barrier discharge in a tube and a water vapor plasma flow. We already clarified that the damages of outer membrane and destructions of the cytoplasmic membrane of Escherichia coli by exposure to the microwave plasma flow. Fig. 1 shows the effect of plasma exposure on the E. coli. When the E. coli was exposed to the plasma, the height of the E. coli decreased and the potassium leakage of cytoplasmic material increased. For sterilization in a tube, we also clarified that an induced flow in the narrow tube by DBD transports chemical species and sterilize the whole inside surface of a tube as shown in Fig. 2. We hope to conduct collaborative research with a willing company for a practical application of this technology in industry.

• Fukuyama laboratory studies novel material processing based on chemical thermodynamics with high-temperature thermophysical property measurements. As examples, we are developing new crystal growth processes to bring a breakthrough in nitride-semiconductor devices, which are promising materials for next-generation optical devices applied in environmental, medical, bio and information technologies fields. Database of thermophysical properties of materials is needed for modeling heat and mass transports in materials processes.

A new thermophysical property measurement system is currently under development, which enables accurate measurements of heat capacity, thermal conductivity, emissivity, density and surface tension of high-temperature melts, utilizing electromagnetic levitation in a dc magnetic field.

• Toward the ultimate performances of image sensors, advanced research activities are being conducted that cover a wide range of technology fields from cleanroom infrastructure, materials, process equipment, process, device, circuit, assembly, signal processing, measurement/evaluation and reliability. Following technologies have been successfully commercialized:
• A fast and accurate measurement technology of electrical characteristics for over 1 million transistors
• A wide dynamic range CMOS image sensor technology capturing images over five decade brightness ranges
• An ultra-fast CMOS image sensor technology with 10 million frames/sec

Followings are available for industry collaborators:
A. 200mm-diameter-wafer silicon device fabrication utilizing the ultra-clean facility including wafer mutual fabrication processing between device manufacturers.
B. Process technology development and various kinds of analyses.
C. Development of new image sensors.

The sea pineapple is the only animal that produces cellulose, and its shells, excluding the edible parts, are treated as industrial waste. By removing proteins and other components from the sea squirt shells and fibrillating them, cellulose nanofibers (CNFs) can be extracted. We have focused on the fact that CNFs derived from sea squirt shells have a higher degree of crystallinity and greater mechanical strength compared to those from wood, and we are exploring various applications of this material. Furthermore, since the material transforms into high-quality carbon upon calcination, we successfully developed "nano-blood carbon catalysts" by mixing it with dried blood powder and calcining the mixture. These catalysts are being applied in fuel cells, water electrolysis, and metal-air batteries.

CNFs derived from sea pineapple's shells have a higher degree of crystallinity compared to those from wood and provide longer fibers, resulting in high strength. When calcined, they transform into high-performance carbon.

• We are the only research laboratory that has consistently developed a process for the simple and large-scale purification of CNFs derived from sea pineapple's shells, along with the creation of film materials that leverage their unique properties (mechanical, engineering, surface science, electrical, and thermal characteristics), as well as the development of carbonized materials.

We offer materials derived from sea pineapples' shell CNFs, as well as their carbonized products and catalysts. Please feel free to consult us regarding material supply, carbonization processes, or the utilization of catalysts.

• The high-temperature strength in Co-based alloys is inferior to that in Ni-based superalloys due to no available ’ phase for strengthening Co-based alloys. We have found a new intermetallic compound Co3(Al,W) ’ phase, and /’ Co-Al-W-based wrought and cast alloys show excellent high-temperature strength. The /’ Ir-Al-W-based alloys are also available for high-temperature uses at over 1100 °C. The Co-based alloys also have good wear resistance. For example, friction stir welding (FSW) of high-softening-temperature materials such as steels and titanium alloys is possible using a Co-based alloy tool. We hope to conduct collaborative research with willing company for a practical application of the Co- or Ir-based alloys for high-temperature uses including FSW applications.

• Our research group has succeeded in synthesizing various metal oxide nanoparticles with controlled size and exposure crystal planes by using organic modifiers under supercritical water conditions. The oxygen storage/release capacity of those materials in the low-temperature region is very high, and the reforming reaction of oxidative hydrocarbon proceeds at a significant rate. Besides, by combining the supercritical CO2 drying method, we have succeeded in forming a complex in which oxide nanoparticles are dispersed at a high concentration on the surface of the porous material, realizing both high oxygen storage/release capability and stability.

Low-temperature reforming reaction of biomass wastes, heavy oils, and methane. In the future, it is expected to be a technology that will lead to the construction of a low-carbon society, including CO2-free complete recycling of waste plastics.

• Monoatomic layered materials of Graphene, Transition metal sulfide nanosheet, nanocrystalline active materials, nanoparticles and nanoporous materials are investigated for realizing high capacity, high power, high safety and low cost energy storage devices as a post- Lithium ion battery. Advanced chemistry of functional materials and device processes for All solid state battery, Magnesium battery, fuel cells, supercapacitor and wearable batteries are investigated.

Academia – Industry collaboration with manufacturing companies of functional materials, batteries, and also smart grid, renewable energy, electrical power companies are encouraged for developments of advanced energy materials and post-Lithium ion battery.

• Molecular-scale mechanism of solid-liquid affinity, wettability, thermal boundary resistance and molecular deposition are analyzed by molecular dynamics simulations toward its control. With a background of heat and mass transport and interfacial thermodynamics, transport phenomena of various scales ranging from spin coating of photoresist to SAM (self-assembled monolayer) and hydrophobic/hydrophilic treatment by attaching some molecular basis are studied. Futhermore, the molecular-scale mechanisms which determine thermophysical properties and the molecular structure that realizes desired thermophysical properties are studied. We can conduct effective collaboration and provide academic consultations to companies interested in our research.

• The cold spray (CS) technique is known as a new technique not only for coating but also for thick depositions. It has many advantages, i.e. dense coating, high deposition rate, low oxidation, and no phase transformation. We have been carrying out establishment of innovative preparing and coating techniques using the CS, and maintenance of reliability and safety of the cold sprayed repairing parts and coatings. Moreover, in order to evaluate the compatibility between a substrate material and particles based on an adhesion mechanism and scientific basis, various adhesion conditions are examined a micro / nano-structure observation and a molecular simulation.

Our targets were mainly hot section parts of thermal power plants and reactor piping and tubes etc. Recently, it is possible to make a ceramic coating. Therefore, we accelerate the evolution of the other fields including the creation of the functionality materials in near future.

• General metallic biomaterials, such as stainless steels and conventional CoCr alloys, show a high Young's modulus ten times higher than that of human bones. This is an unfavored feature because it causes the so-called "stress shielding effect" when they are used as implants. β-type Ti alloys have a relatively lower Young's modulus, but they come with a compromise of low wear resistance. The current novel CoCr-based alloys are a breakthrough; they exhibit both a low Young's modulus similar to human bones and a high wear and corrosion resistance. Moreover, they exhibit superelasticity with a huge recoverable strain over 17%, also showing promise as shape memory alloys.

It is the first time that a low Young's modulus, a high corrosion and wear resistance, and a superior superelastic behavior are simultaneously obtained in a single material. The current novel CoCr-based alloys are promising for biomedical applications such as total hip or knee joint replacements, bone plates, spinal fixation devices, and vascular stents.

• The objectives of my researches are the development of high performance magnets and improvement of their magnetic properties. I have already developed following high performance magnets, such as Nd-Fe-B magnets using didymium, Sm-Fe-N high coercive powders prepared by HDDR and Fe-Cr-Co magnets. Recently, I have studied about the reduction of Dy content in Nd-Fe-B magnets for the use of HEV and have succeeded to develop high coercive Dy-free Nd-Fe-B sintered magnets by decreasing the grain size. I have also developed new kinds of microwave absorbers for the use in the frequencies of GHz range using permanent magnetic materials or nanoparticles.

High performance magnetic materials can be used in many applications in automobile, home electronics, IT and medical industries. We hope to conduct collaborative researches with companies producing magnetic materials for the use in these applications, which aims to improve magnetic properties or to develop new magnetic materials.